A high school student programming a tabletop six-axis robotic arm from a laptop as it picks a part from a conveyor.

Smart Factory Systems

Grades 10-12 · 6 units · 36 weeks · 180 one-hour periods · 180 hours of instruction

Smart Factory Systems drops students into Industry 4.0 - the world where manufacturing is software, data, and robotics as much as it is metal. Working in Python on a genuine six-axis robotic arm, students automate pick-and-place work, integrate conveyors, pneumatics, and optical sensors into a functioning production cell, and learn to collaborate safely with machines that move.

Data is the course's second language. Students stream live cell telemetry into IoT dashboards, mine large datasets for bottlenecks, and build predictive-maintenance models that catch failures before they happen. Digital twins let them rehearse and validate robot programs in simulation - complete with collision checking and augmented-reality visualization - before any code touches hardware. Lean methods and supply-chain thinking, framed by the semiconductor industry, connect the cell to the global economy it serves.

Because a connected factory is an attackable factory, students harden their own systems using core security principles. The capstone is an end-to-end smart factory design of their own: automated, instrumented, simulated, and secured.

Course structure — 6 units, 6 weeks each

In every unit, weeks 1–5 build the skills and week 6 applies them in a project, with a deliverable due at the end of each day.

Unit 1

Meet Your Robot Colleague

6 weeks
Unit 2

The Lean Global Pipeline

6 weeks
Unit 3

Wiring the Cell Together

6 weeks
Unit 4

Factories That Talk: IoT & Data

6 weeks
Unit 5

Rehearse in the Twin

6 weeks
Unit 6

Locked Down and Shipping

6 weeks